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    JBH fully automatic Corrugated Web H-beam Automatic Welding Line


    The JBH corrugated web automatic H-beam welding line developed by our company consists of slitting and cut to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting, output system and so on. The corrugated web H-beam automatic welding machine adopts the welding robot originally from Italy which automatic controls the works such as whole line laser scanning, two positions welding, welding gun changing, and cross-section cutting and so on. This machine has high quality, high efficiency, and full-automation and so on. Single round yearly quantity is 10500 tons.

    introduction

    The JBH corrugated web automatic H-beam welding line developed by our company consists of slitting and cut to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting, output system and so on. The corrugated web H-beam automatic welding machine adopts the welding robot originally from Italy which automatic controls the works such as whole line laser scanning, two positions welding, welding gun changing, and cross-section cutting and so on. This machine has high quality, high efficiency, and full-automation and so on.  Single round yearly quantity is 10500 tons.

    product feature and usage

    Corrugated webs H-beam is a new type of construction material, which is widely used bridge, column, and single-span or multi-span frame construction. Its surface is corrugated; it can save steel 20%-60% under the same yield strength compared with flat web H-beam, especially it has high cost performance in large-span, crane beam and so on. (The span of 1.5m corrugated webs H-beam can reach 40m). A corrugated web H-beam meets the requirement of energy saving, and it shall be the development trend in future.


    workflow   

    Web decoiler--- guide material--- level---slit----cut--- form                                                                 laser scanning

                                                                                                } →  feed material assemble--- automatic welding----product output

     Flange cut---straighten---transmit                                                                                                    Photo cutting

    machine model name

    Parameter

    corrugate forming machine

    suitable raw material

    suitable material yield stress

    345MPa

    suitable steel thickness

    2-5mm(235 MPa);2-4mm(345 MPa)

    suitable steel width

    500-1500mm

    process dimension

    corrugate height range

    40-46mm

    corrugate distance

    about155mm

    steel feed method

    roller

    corrugate plate feed method

    transmit chain

    input power

    25 kW

    total weight

    10T about

    machine dimension

    6235*1640*2500 mm

    Corrugated web H-beam automatic robot welding machine

    suitable workpiece dimension

    workpiece length

    4~20 m

    web thickness

    2~5 mm

    web height

    500~1500 mm

    flange thickness

    10~30 mm

    flange width

    150~500 mm

    Welding mode

    Imported robot two position welding at the same time

    welding method

    gas protect welding

    Corrugated scanning

    Whole line laser scanning

    cut method

    Plasma cutting similar to laser

    Control mode

    Industrial computer fully-auto control

    scran speed

    900 mm/s

    Welding speed

    700 mm/min

    Total power

    223KW

    machine dimension

    22000*6500*3500 mm

    total weight

    46 T about


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